WATER TEMPERATURE CONTROL UNITS
PRECISE TEMPERATURE CONTROL FOR EVERY TYPE OF APPLICATION
Greater productivity, reduction of consumption
The temperature control units are used in industrial applications such as: injection, blowing and extrusion of plastic materials, injection of metals, chemicals, pharmaceuticals, etc., and are capable of guaranteeing:
- High accuracy
- work stability
- Improvement of the characteristics of the finished product
- Overall increase in productivity due to reduced waste
WHAT IS A WATER TEMPERATURE CONTROL UNIT?
TEMPERATURES, PRESSURES AND FLOWS SUITABLE FOR ANY APPLICATION
Temperature controllers are units designed to control the temperature of water-cooled processes from an external cooling system (generally an adiabatic unit). Depending on the required temperature, these units can work with water (up to 90°C), pressurized water (up to 180°C) and diathermic oil (up to 300°C).
They may typically have one or more thermoregulatory zones, each consisting of:
- Pre-selected process pump for specific process requirements
- Resistance for heating calibrated at maximum demand
- Heat exchanger for cooling with external water (if cooling indirectly)
- Control valve proportional to cooling water
- Microprocessor panel for automatic function control
HOW DOES THE WATER TEMPERATURE CONTROL UNIT WORK?
CONTROLLED TEMPERATURE PROCESSES
The thermoregulators allow precise control of the temperature of the process fluid and can work both in heating mode, through electrical resistances, and in cooling mode, through the water that comes from the external cooling system.
Each unit can work in 2 different ways:
During this phase, the electrical heating resistances are activated, which increase and maintain the temperature of the process in accordance with the production requirements.
Direct – The heat extracted from the process is transferred to the external cooling system through the microprocessor controlled automatic mixing valve.
Indirect – The heat extracted from the process is dissipated through a heat exchanger connected to the external cooling system.
TYPES OF THERMOREGULATORS
TURBOGEL AND MICROGEL MODELS
TURBOGEL
Digitally synchronized with the centralized system of the installation, the TURBOGEL thermoregulator allows researching and recording the best flow rate and temperature setting for each zone, optimizing product quality with the minimum cooling cycle time.
Range available in 6 models for the double zone version and 8 models for the single zone version, with heating capacity from 6 to 48 kW.
Available with two versions of process pumps:
• SP = standard pressure, high flow pumps
• HP = high pressure and large flow pumps
MAIN ADVANTAGES
or Perfect synchronization with the process
or High cooling efficiency and minimum temperature difference in the reactor
or High precision and temperature control in the reactor with a maximum error of 0.3°C
or Optimization of the production process: flow and pressure depending on the need
or High cooling and heating capacity
or Complete independence in setting working parameters
or Reactor Drain Kits
or Web monitoring interface: Touch Screen
or Digital readings of temperature, flow and pressure (IN/OUT)
or Low power consumption and fast startup on going
or Low losses related to thermal losses in the environment
or Reduction of dead times for the change of reactor and preheating
or Low maintenance cost (simple and fast)
MICROGEL
Unique temperature control unit with
integrated cooler and booster pumps, specially designed to increase
the productivity by reducing cooling time in processing
of plastics .
Dual zone temperature control unit
with on-board chiller and booster pumps:
• Range: from 5° to 90°C
• Designed for
cycle time reduction
• lets investigate
and record the best parameters of cooling, flow and temperature to
each zone that optimizes the quality of the product with the minimum time of
cooling
• can be synchronized
digitally with the reactor
• Allows you to measure the
reactor cooling energy consumption (kWh/kg).
MAIN ADVANTAGES
or Cycle time reduction up to 35%
or perfect repeatability
or Each reactor works with the shortest cooling time
or Constant production of high quality parts with the highest yield
or High precision and temperature control in the reactor with a maximum error of 0.3°C
or Optimization of the production process: Flow and pressure depending on the need
or Suitable for all fields of application
or From 20 to 450 kg/h
or More than 50 models
or From 5°C to 90°C
or Cooling capacity from 4 to 180 kW
or Heating capacity from 6 to 48 kW
or Automatic reactor drain function
or Cooling free automatic series
